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The following data includes information pertaining
to the application tools which have been established for crimping,
inserting, and removing contacts incorporated in the TV, and MIL-DTL-38999
Series III connectors. All crimping tools included are the �full
cycling� type and when used as specified in the installation instructions
(L-624 and L-844) covering theTV, and MS series connectors, will
provide reliable crimped wire to contact terminations. There is
a possibility of additional crimping tools other than those included
being available at present or in the future for this specific application.
|
CRIMPING TOOLS
|
|
Contact
Size/Type
|
Crimping
Tool
|
Turret Die
or Positioner
|
|
12 Pin and Socket
|
M22520/1-01
|
M22520/1-04
|
|
16 Pin and Socket
|
M22520/1-01
M22520/7-01
|
M22520/1-04
M22520/7-04
|
|
20 Pin and Socket
|
M22520/1-01
M22520/2-01
M22520/7-01
|
M22520/1-04
M22520/2-10
M22520/7-08
|
|
22D Pin
|
M22520/2-01
M22520/7-01
|
M22520/2-09
M22520/7-05
|
|
22D Socket
|
M22520/2-01
M22520/7-01
|
M22520/2-07
M22520/7-05
|
|
8 TwinaxCenter
Outer Pin & Socket
|
M22520/2-01
|
M22520/2-37
|
|
8 Twinax Intermediate
Outer Pin & Socket
|
M22520/5-01
|
M22520/5-200
|
Where 2 or 3 tools are listed for a contact
size, only one tool and its die or positioner
are required to crimp the contact. The above crimping tools
and positioners are available from the approved tool manufacturer.
|
|
Contact
Size/Type
|
Crimping
Tool
|
Turret Die
or Positioner
|
|
8 Coaxial Inner
Pin & Socket
|
M22520/2-01
|
M22520/2-31
|
|
8 Coaxial Outer
Pin and Socket
|
M22520/5-01
|
M22520/5-05
Die Closure B
|
|
M22520/5-01
|
M22520/5-41
Die Closure B
|
|
M22520/10-01
|
M22520/10-07
Die Closure B
|
|
16 Coaxial Inner
Pin & Socket
|
M22520/4-01
|
M22520/2-35
|
|
16 Coaxial Outer
Pin & Socket
|
M22520/2-01
|
M22520/2-34
|
|
12 Coaxial IOuter
Pin & Socket
|
M22520/31-01
|
M22520/31-02
|
|
10 (Power)
|
***
|
***
|
|
INSERTION TOOLS
|
Use with
Contact
Size
|
Pastic Tools
|
Metal Tools
|
|
MS
Part Number
|
Color
|
Angle Type
|
Straight Type
Proprietary
Part Number
|
Color
|
|
MS
Part Number
|
Proprietary
Part Number
|
|
10 (Power)
|
M81969/14-05*
|
Gray / (White)
|
M81969/8-11
|
�
|
�
|
Green
|
|
12
|
M81969/14-04*
|
Yellow / (White)
|
M81969/8-09
|
11-8674-12
|
11-8794-12
|
Yellow
|
|
16
|
M81969/14-03*
|
Blue / (White)
|
M81969/8-07
|
11-8674-16
|
11-8794-16
|
Blue
|
|
20
|
M81969/14-10*
|
Red / (White)
|
M81969/8-05
|
11-8674-20
|
11-8794-20
|
Red
|
|
22D
|
M81969/14-01*
|
Green / (White)
|
M81969/8-01
|
11-8674-24
|
11-8794-24
|
Black
|
|
8 Coaxial
|
None Required
|
|
8 Twinax
|
None
|
M81969/46-06**
|
None
|
Red
|
REMOVAL TOOLS
|
Use with
Contact
Size
|
Pastic Tools
|
Metal Tools
|
|
MS
Part Number
|
Color
|
For Unwired
Contacts
Proprietary
Part Number
|
Angle Type
|
Straight Type
Proprietary
Part Number
|
Color
|
|
MS
Part Number
|
Proprietary
Part Number
|
|
10 (Power)
|
M81969/14-05*
|
Gray / (White)
|
�
|
M81969/8-12
|
�
|
�
|
Green / White
|
|
12
|
M81969/14-04*
|
Yellow (White)
|
11-10050-11
|
M81969/8-10
|
11-8675-12
|
11-8795-12
|
Yellow / White
|
|
16
|
M81969/14-03*
|
(Blue) / White
|
11-10050-10
|
M81969/8-08
|
11-8675-16
|
11-8795-16
|
Blue / White
|
|
20
|
M81969/14-10*
|
Orange
|
11-10050-9
|
M81969/8-06
|
11-8675-20
|
11-8795-20
|
Red / White
|
|
22D
|
M81969/14-01*
|
(Green) / White
|
11-10050-7
|
M81969/8-02
|
11-8675-24
|
11-8795-24
|
Green / White
|
|
8 Coaxial
|
M81969/14-12
|
Green
|
None
|
None
|
11-9170
|
DRK264-8��
|
N / A
|
|
8 Twinax
|
M81969/14-12
|
Green
|
None
|
M81969/46-12**
|
11-9170
|
N / A
|
N / A
|
The M81969/8, 11-8674, 11-8675,and 11-8794 metal contact insertion and removal tools will accommodate wires
having the maximum outside diameter as follows :
Contact size 12� .155, 16� .109, 20� .077, 22D� .050. When wire diameters exceed those specified, the plastic tools must be used.
| * | Double end insertion/removal tool. |
| ** | Twinax insertion tools are available only in a straight type, metal version. |
| *** | For size 10 power contact application tools, consult Amphenol. |
| � | To be determined. |
| �� | Contact Daniels Manufacturing Co. for availability. |
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