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The following data includes information pertaining
to the application tools which have been established for crimping,
inserting, and removing contacts incorporated in the TV, and MIL-DTL-38999
Series III connectors. All crimping tools included are the �full
cycling� type and when used as specified in the installation instructions
(L-624 and L-844) covering the TV, and MS series connectors, will
provide reliable crimped wire to contact terminations. There is
a possibility of additional crimping tools other than those included
being available at present or in the future for this specific application.
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CRIMPING TOOLS
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Contact
Size/Type
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Crimping
Tool
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Turret Die
or Positioner
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12 Pin and Socket
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M22520/1-01
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M22520/1-04
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16 Pin and Socket
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M22520/1-01
M22520/7-01
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M22520/1-04
M22520/7-04
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20 Pin and Socket
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M22520/1-01
M22520/2-01
M22520/7-01
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M22520/1-04
M22520/2-10
M22520/7-08
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22D Pin
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M22520/2-01
M22520/7-01
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M22520/2-09
M22520/7-05
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22D Socket
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M22520/2-01
M22520/7-01
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M22520/2-07
M22520/7-05
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8 Twinax Center
Outer Pin & Socket
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M22520/2-01
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M22520/2-37
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8 Twinax Intermediate
Outer Pin & Socket
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M22520/5-01
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M22520/5-200
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Where 2 or 3 tools are listed for a contact
size, only one tool and its die or positioner
are required to crimp the contact. The above crimping tools
and positioners are available from the approved tool manufacturer.
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Contact
Size/Type
|
Crimping
Tool
|
Turret Die
or Positioner
|
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8 Coaxial Inner
Pin & Socket
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M22520/2-01
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M22520/2-31
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8 Coaxial Outer
Pin and Socket
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M22520/5-01
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M22520/5-05
Die Closure B
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M22520/5-01
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M22520/5-41
Die Closure B
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M22520/10-01
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M22520/10-07
Die Closure B
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16 Coaxial Inner
Pin & Socket
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M22520/4-01
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M22520/2-35
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16 Coaxial Outer
Pin & Socket
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M22520/2-01
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M22520/2-34
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12 Coaxial IOuter
Pin & Socket
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M22520/31-01
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M22520/31-02
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10 (Power)
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***
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***
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INSERTION TOOLS
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Use with
Contact
Size
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Pastic Tools
|
Metal Tools
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MS
Part Number
|
Color
|
Angle Type
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Straight Type
Proprietary
Part Number
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Color
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MS
Part Number
|
Proprietary
Part Number
|
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10 (Power)
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M81969/14-05*
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Gray / (White)
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M81969/8-11
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�
|
�
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Green
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12
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M81969/14-04*
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Yellow / (White)
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M81969/8-09
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11-8674-12
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11-8794-12
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Yellow
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16
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M81969/14-03*
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Blue / (White)
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M81969/8-07
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11-8674-16
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11-8794-16
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Blue
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20
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M81969/14-10*
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Red / (White)
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M81969/8-05
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11-8674-20
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11-8794-20
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Red
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22D
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M81969/14-01*
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Green / (White)
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M81969/8-01
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11-8674-24
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11-8794-24
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Black
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8 Coaxial
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None Required
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8 Twinax
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None
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M81969/46-06**
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None
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Red
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REMOVAL TOOLS
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Use with
Contact
Size
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Pastic Tools
|
Metal Tools
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MS
Part Number
|
Color
|
For Unwired
Contacts
Proprietary
Part Number
|
Angle Type
|
Straight Type
Proprietary
Part Number
|
Color
|
|
MS
Part Number
|
Proprietary
Part Number
|
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10 (Power)
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M81969/14-05*
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Gray / (White)
|
�
|
M81969/8-12
|
�
|
�
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Green / White
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12
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M81969/14-04*
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Yellow (White)
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11-10050-11
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M81969/8-10
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11-8675-12
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11-8795-12
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Yellow / White
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16
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M81969/14-03*
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(Blue) / White
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11-10050-10
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M81969/8-08
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11-8675-16
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11-8795-16
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Blue / White
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20
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M81969/14-10*
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Orange
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11-10050-9
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M81969/8-06
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11-8675-20
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11-8795-20
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Red / White
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22D
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M81969/14-01*
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(Green) / White
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11-10050-7
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M81969/8-02
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11-8675-24
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11-8795-24
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Green / White
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8 Coaxial
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M81969/14-12
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Green
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None
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None
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11-9170
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DRK264-8��
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N / A
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8 Twinax
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M81969/14-12
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Green
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None
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M81969/46-12**
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11-9170
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N / A
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N / A
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The M81969/8, 11-8674, 11-8675,and 11-8794
metal contact insertion and removal tools will accommodate wires
having the maximum outside diameter as follows : Contact size 12�
.155, 16� .109, 20� .077, 22D� .050. When wire diameters exceed
those specified, the plastic tools must be used.
* Double end insertion/removal tool.
** Twinax insertion tools are available only in a straight type,
metal version.
*** For size 10 power contact application tools, consult Amphenol.
� To be determined.
�� Contact Daniels Manufacturing Co. for availability.
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